Day 1
The Business of Plant Reliability Management
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The secrets to build wealth, satisfy your customers and beat your competitors with reliability
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What the board of directors and C-level executives need to know about plant reliability management, and why it’s important
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The four variables of plant reliability that measure management effectiveness
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Lean manufacturing: Your process won’t flow if your machines won’t go
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How the 5-S system will improve your company
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The four root causes of reliability program breakdowns
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The strategic and functional domains of reliability
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Why you can’t just buy reliability, and how to re-engineer your business processes
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Principles of Total Productive Maintenance
Building the Foundation for Lubrication Excellence
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World-class strategies for accessorizing equipment
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Seven critical accessories for inspection and sampling
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Seven critical accessories for contamination control prevention
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Eight essential lubrication accessories
Managing Lubricant Selection, Storage and Handling
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How to set up a world-class lube room
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How to optimize lubricant selection/procurement
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How to implement a lubricant consolidation program
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Best practices for inspecting/testing new lubricants
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Used lubricant storage, handling and disposal best practices
Managing Equipment Design for Lubrication Maintainability
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How Reliability-Centered Maintenance can save you money
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Rationalized preventive maintenance
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How to use precision and proactive maintenance to eliminate failures and ensure success
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The 10 most common precision maintenance pitfalls
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Shutdown metrics: The top six KPIs to monitor
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How to properly manage parts and spares at your facility
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Why poor design results in poor operability and maintainability
Managing Lubrication and Relubrication Practices
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The journey to world-class maintenance
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The importance of spending time and money on your machines
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Creating a cultural change for machinery lubrication
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How to benchmark your lubrication program
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Five types of friction and the role friction plays in the health of your machine
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Three ways lubrication affects energy consumption
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How to find the lubrication “sweet spot” for energy conservation
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Day 2
Managing Contamination Control Practices
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Building reliability through contamination control
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The seven most destructive contaminants and how to control them
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Three steps to proactive maintenance
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Understanding the ISO Solid Contaminant Code
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10 ways to maximize filter cart usage
Managing Oil Analysis for Lube and Machine Condition Monitoring
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How to optimize the deployment of condition monitoring and condition-based maintenance (CBM)
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The 80:20 rule for maintenance
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Three successful elements of a CBM program
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Interpreting the language your oil is speaking
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Common applications for sampling and analysis
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11 elements of a successful oil analysis program
Executing and Managing Lubrication Excellence
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How to design for maintainability
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31 simple ways to improve your overall lubrication program
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The value of new equipment documentation, and the 10 top conditions to document
Achieving Cultural Change
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How to guard against “corporate amnesia” with procedure-based manufacturing
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How plant operating and maintenance procedures drive consistency, continuity and skills management
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The key to the reliability map: people + systems = success
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How employee motivation and job satisfaction are key to your reliability initiative
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How to connect skills management to procedures and outsourcing decisions
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How an educated workforce affects plant reliability
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How to calculate the risk-based cost of a failure
Developing an Effective Training Plan
Building Sustainability through Metrics
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Lubrication performance charting
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Using the Overall Lubrication Effectiveness metric
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Tracking return on net assets (RONA) for your program
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How to use software and the Internet for program metrics
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