Noria
Home Training Publications Conferences Services Book Store Resources

bookstore home | ebooks | en Español

Operator's Guide to Centrifugal Pumps
Robert X. Perez

 

 

Price: $40.95

Format: Paperback
Publisher: Xlibris
Publish Date: 2008
Pages: 194

Review | Book Excerpts | Table of Contents


Bonus Package Included

with this item.

What Every Reliability-Minded Operator Needs to Know
Operators Guide to Centrifugal Pumps is specifically written for process operators who regularly deal with centrifugal pumps, addressing principally those variables and factors under their control, while keeping design theory and mathematics to a minimum. Some topics covered in this book are:

1. Importance of equipment reliability and what role operators play in this mission.

2. Centrifugal pump operating characteristics

3. Mechanical seals and their related seal flush plans

4. What operators should know about electric motors

5. Lubrication basics

6. Troubleshooting basics

7. How to start a pump reliability program

Operators Guide to Centrifugal Pumps: What Every Reliability-Minded Operator Needs to Know can be used as a self-paced, self-taught short course or as a companion to a "live" prepared short course for both inexperienced and seasoned operators. It can also serve as a handy field guide.

What We Like About This Book: Robert Perez has worked in the petrochemical industry for 30 years and knows this topic from a practitioners standpoint. He has included a lot of useful lookup tables, recommendations and guidelines. It includes a useful Field Troubleshooting Matrix and his 10 step process to reliability success.

Review

It’s important for reliability professionals to have easy access to a rather extensive library of technical books.  There are certainly more than a dozen different pump books sitting on my shelves and they all cater to different but overlapping audiences.  If, until very recently, I might have had doubts about needing any additional ones, it turns out I would have been wrong.

With his OPERATOR’S GUIDE TO CENTRIFUGAL PUMPS, Robert X. Perez fills a very significant gap.  Subtitled “What Every Reliability-Minded Operator Needs to Know”, this book was specifically written for process operators who regularly deal with centrifugal pumps.  It optimally addresses the various variables and factors under the operators’ control and keeps design theory and mathematics to a minimum.

I was impressed by the relevance of the topics covered by Robert Perez, an experienced engineer who devoted the better part of his career to interfacing with process operators. 

By the time the reader reaches the end of this text, he or she will have acquired a clear understanding of how to operate and monitor process pumps. Three handy appendixes are also contained in the book; they will answer questions that arise in the field.

This multi-faceted book can be used as a self-paced, self-taught short course or as a companion to a "live" prepared short course for both inexperienced and seasoned operators. It can also serve as a handy field guide after completion of the course.

The author set out on a mission to add value.  He wanted this book to provide the latest generation of operators with a body of knowledge that is relevant, complete, and practical in any industrial setting.  Perez also wanted the text to be useful for years to come - I firmly believe he has accomplished this goal.  Your facility will benefit from this clear, extremely well-written narrative, the many illustrations, and the various experience-based checklists.

Review by: Heinz P. Bloch, P.E.


Excerpt

The most preventable types of centrifugal pump failures are lubrication related failures. With sufficient attention to details, lubrication failures should be rare events. Operators play a key role in maximizing the lubricants useful life through their vigilance.

The lubricants and sealing methods available today have greatly improved the reliability of sump type lubrication systems. All centrifugal pumps require lubrication of their radial and axial bearings in order to maintain the rotor’s position relative to the casing and ensure reliable operation.

Table of Contents

The Operator's Mission

  • Reliability Tracking
  • MTBR Data from Across the Industry
  • Other Tracking Tools
  • Bad Actors

Centrifugal Pump Primer—Part I

  • Introduction
  • Why use centrifugal pumps?
  • Head versus Pressure
  • Centrifugal Pump Performance
  • System Curves
  • Bernoulli’s Principle Explained

Centrifugal Pump Primer—Part II

  • The Best Efficiency Point
  • The 40/60/80 Rule of Thumb (for low flow operation)
  • System Curves Revisited
  • Cavitation Defined
  • Ways to Avoid Cavitation

Centrifugal Pump Primer—Part III

  • Pump Design Considerations
  • Basic Centrifugal Pump Construction
  • Impellers
  • Bearings
  • Seals
  • O-rings
  • Centrifugal Pump Types
  • Pump Suction Arrangements
  • Sealless Pumps
  • Pump Drivers

How to Protect Your Mechanical Seals

  • Seal Chamber Venting
  • Seal Flush Plans
  • Stuffing Box Pressure
  • API Flush Plans
  • Detailed Operating Guides for 12 Common Flush Plans

Motors 101 for Operators

  • Motor Bearings
  • Vibration
  • Motor Overload
  • Controls
  • Instrumentation
  • Electrical Safety

Pump Lubrication in a Nutshell

  • Types of Lubrication
  • Grease Lubrication and Greasing Tips
  • Splash Lubrication
  • Oil Mist Lubrication
  • Closed Loop Lubrication Systems
  • Lubrication Responsibilities

10 Ways to Protect Your Pumps

  • Ten Ways to Positively Affect Pump Reliability
  • The Pitfalls of Parallel Pump Operation
  • Pump Design and Installation Problems Operators Should Look Out For

How to Start-up a Centrifugal Pump

  • Avoiding Early Pump Failures
  • Start-up Procedures for Common Centrifugal Pump Situations
  • Why Detailed Start-up Procedures are Important

Introduction to Field Troubleshooting

  • Common Symptoms
  • Common Causes
  • How to Use a Field Troubleshooting Matrix
  • Troubleshooting Example

The Road to Reliable Pumps

  • Ten Proven Steps to More Reliable Pumps

Illustrated Glossary of Centrifugal Pump Terms
Glossary of Electric Motor Terms
Basic Centrifugal Pump Formulas
Index


Add to Cart | View Cart | Checkout

 

Free Bonus Package
with this item.



 

Order Online or Call:
1-800-597-5460



Best Sellers
 
 
 
 
 
Resources By Category
Synthetic Oil
Selecting Oil Analysis Instruments
How to Read Oil Analysis Reports
Extending Oil Drain Intervals
Filtration and Contamination Control
Selecting Lubricants
Lubricant Storage and Handling
Oil Sampling
Lean Manufacturing

It's In Stock!
Don't wait 4-6 weeks at other online bookstores. Most books in our store ship within 48 hours.

Lube-Tips Newsletter
Subscribe to our free Newsletter

Free Subscription!
Start your free subscription to Machinery Lubrication magazine today.