Table of Contents
Introduction
Overview The Maintenance Strategy Series Process Flow
Why Preventive Maintenance is Important
- The Importance of Preventive Maintenance
- Additional Justification for Preventive Maintenance
Developing the Preventive Maintenance Program
- Developing or Changing the Preventive Maintenance Program
- Set Performance Frequencies
Identifying the Equipment to Include in a Preventive Maintenance Program
- Develop the Critical Equipment Units and Systems List
- Prioritization of the Critical Equipment List
- Age of the Equipment
- Simplicity versus Complexity
How to Develop PM Requirements for the Equipment
- Manufacturer Recommendations
- Maintenance Engineers
- Operators, Craft Techniques, Supervisors
- Regulatory Agencies
How to Develop PM Task Sheets
- Types of Preventive Maintenance
- Develop Detailed Procedures and Job Plans
- Training and Preventive Maintenance
- An Operating Preventive Maintenance Task
- A Shutdown Preventive Maintenance Task
- Time Estimations
Determining the Skill Requirements for PM Tasks
- Operator Preventive Maintenance Tasks
- Craft Apprentice Preventive Maintenance Tasks
- Journeyman Level, Craft Technician Preventive Maintenance Tasks
- Outside Contractor Preventive Maintenance Tasks
- Determining the Proper Resources
Determining the Parts Requirements for PM Tasks
Determining the Scheduling Requirements for PM Tasks
- Advanced Preventive Maintenance Scheduling
Executing Preventive Maintenance Tasks
- Technician Assignments
- Supervisory Activities
Consistent PM Program Follow-Up
- Preventive Maintenance Audits
Performance Management for PM Programs
- Preventive Maintenance Program Key Performance Indicators
- Preventive Maintenance Program Problems
Appendix A Sample Operator Inspections
Appendix B Developing System PM Inspections
Appendix C Sample Component PM Inspections
Index
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