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Lubrication and Oil Analysis Dictionary

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Apparent viscosity

The ratio of shear stress to rate of shear of a non-Newtonian fluid such as lubricating grease, or a multi-grade oil, calculated from Poiseuille’s equation and measured in poises. The apparent viscosity changes with changing rates of shear and temperature and must, therefore, be reported as the value at a given shear rate and temperature (ASTM Method D 1092).

Bleeding

The separation of some of the liquid phase from a grease

Channeling

The phenomenon observed among gear lubricants and greases when they thicken due to cold weather or other causes, to such an extent that a groove is formed through which the part to be lubricated moves without actually coming in full contact with the lubricant. A term used in percolation filtration; may be defined as: a preponderance of flow through certain portions of the clay bed.

Complex grease

A lubricating grease thickened by a complex soap consisting of a normal soap and a complexing agent.

Consistency

the degree to which a semisolid material such as grease resists deformation. (See ASTM designation D 217.) Sometimes used qualitatively to denote viscosity of liquids.

Dropping point

In general, the dropping point is the temperature at which the grease passes from a semisolid to a liquid state. This change in state is typical of greases containing conventional soap thickeners. Greases containing thickeners other than conventional soaps may, without change in state, separate oil.

Dual-Line system

A positive displacement terminating (oil, or grease) lubrication system that employs two main lines supplied from a pump connected to a 4-way (reverser) valve. Pressure in one main line (while the other is open to tank) causes the measuring piston(s) in the dual-line valve(s) to stroke in one direction dispensing lubricant to one group of lube points. Switching the 4-way (reverser) valve directs pump flow to the second main line and opens the first main line to tank. This allows pressure to build in the second main line causing the dual-line valve(s) measuring piston(s) to stroke back to their original position dispensing lubricant to a second group of lube points. The system is a parallel type and each dual-line valves operates independently of any other in the system.

Fiber Grease

A grease with a distinctly fibrous structure, which is noticeable when portions of the grease are pulled apart.

Gearbox (gear housing)

A casing for gear sets that transmit power from one rotating shaft to another. A gear box has a number of functions: it is precisely bored to control gear and shaft alignment, it contains the gear oil, and it protects the gears and lubricant from water, dust, and other environmental contaminants. Gear boxes are used in a wide range of industrial, automotive, and home machinery. Not all gears are enclosed in gear boxes; some are open to the environment and are commonly lubricated by highly adhesive greases.

Grease

a lubricant composed of an oil or oils thickened with a soap, soaps or other thickener to a semisolid or solid consistency.

Industrial Lubricant

Any petroleum or synthetic-base fluid or grease commonly used in lubricating industrial equipment, such as gears, turbines, and compressors.

Lithium Grease

The most common type of grease today, based on lithium soaps.

Lubricity

ability of an oil or grease to lubricate; also called film strength.

Moly

Molybdenum disulfide, a solid lubricant and friction reducer, colloidally dispersed in some oils and greases.

Molybdenum disulfide

A black, lustrous powder (MoS2) that serves as a dry-film lubricant in certain high-temperature and high-vacuum applications. It is also used in the form of pastes to prevent scoring when assembling press-fit parts, and as an additive to impart residual lubrication properties to oils and greases. Molybdenum disulfide is often called moly or molysulfide.

NLGI (National Lubricating Grease Institute)

Trade association whose main interest is grease and grease technology. NLGI is best known for its system of rating greases by penetration.

NLGI Automotive Grease Classifications

Automotive lubricating grease quality levels established jointly by SAE, ASTM and NLGI. There are several categories in two classifications: Chassis Lubricants and Wheel bearing Lubricants. Quality or performance levels within each category are defined by ASTM tests.

NLGI consistency grades

Simplified system established by the National Lubricating Grease Institute (NLGI) for rating the consistency of grease.

Non-Newtonian fluid

fluid, such as a grease or a polymer-containing oil (e.g., multi-grade oil), in which shear stress is not proportional to shear rate.

Polymer

A substance formed by the linkage (polymerization) of two or more simple, molecules, called monomers, to form a single larger molecule having the same elements in the same proportions as the original monomers; i.e. each monomer retains its structural identity. A polymer may be liquid or solid; solid polymers may consist of millions of repeated linked units. A polymer made from two or more similar monomers is called a copolymer; a copolymer composed of three different types of monomers is a terpolymer. Natural rubber and synthetic rubbers are examples of polymers. Polymers are commonly used as viscosity index improvers in multi-grade oils and tackifiers in lubricating greases.

Rheology

The study of the deformation and flow of matter in terms of stress, strain, temperature, and time. The rheological properties of a grease are commonly measured by penetration and apparent viscosity.

Tacky

A descriptive term applied to lubricating oils and greases which appear particularly sticky or adhesive.

Thixotropy

that property of a lubricating grease which is manifested by a softening in consistency as a result of shearing followed by a hardening in consistency starting immediately after the shearing is stopped.

Timken OK Load

the heaviest load that a test lubricant will sustain without scoring the test block in the Timken Test procedures, ASTM Methods D 2509 (greases) and D 2782 (oils).

Work penetration

The penetration of a sample of lubricating grease immediately after it has been brought to 77F and then subjected to 60 stokes in a standard grease worker. This procedure and the standard grease worker are described in ASTM Method D 217.

 



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